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A boiler is a closed vessel in which water or other fluid is heated. The fluid does not boil. (In THE UNITED STATES, the word "furnace" is normally used if the reason is never to boil the fluid.) The warmed or vaporized fluid exits the boiler for use in various heating system or processes applications,[1][2] including drinking water heating, central heating system, boiler-based power generation, cooking, and sanitation.

Materials
The pressure vessel of a boiler is usually made of steel (or alloy steel), or of wrought iron historically. Stainless steel, especially of the austenitic types, is not used in wetted parts of boilers thanks to stress and corrosion corrosion breaking.[3] However, ferritic stainless is often used in superheater sections that will not come in contact with boiling drinking water, and electrically heated stainless steel shell boilers are allowed under the European "Pressure Equipment Directive" for production of steam for sterilizers and disinfectors.[4]
[url=https://en.wikipedia.org/wiki/Boiler]https://en.wikipedia.org/wiki/Boiler[/url]
In live steam models, copper or brass is often used because it is more easily fabricated in smaller size boilers. Historically, copper was often used for fireboxes (particularly for steam locomotives), because of its better formability and higher thermal conductivity; however, in newer times, the high price of copper often makes this an uneconomic choice and cheaper substitutes (such as metal) are used instead.

For a lot of the Victorian "age group of vapor", the only materials used for boilermaking was the best quality of wrought iron, with set up by rivetting. This iron was often from specialist ironworks, such as at Cleator Moor (UK), mentioned for the high quality of their rolled plate and its own suitability for high-reliability use in critical applications, such as high-pressure boilers. In the 20th century, design practice instead shifted towards the utilization of steel, which is more powerful and cheaper, with welded building, which is quicker and requires less labour. It should be observed, however, that wrought iron boilers corrode significantly slower than their modern-day metal counterparts, and are less vunerable to localized stress-corrosion and pitting. This makes the durability of older wrought-iron boilers far more advanced than those of welded metal boilers.

Cast iron might be utilized for the heating system vessel of local water heaters. Although such heaters are usually termed "boilers" in some countries, their purpose will be to produce warm water, not steam, and so they run at low pressure and try to avoid boiling. The brittleness of cast iron makes it impractical for high-pressure vapor boilers.
Boiler Repairs Sydenham, SE26, Boiler Breakdown Emergency Service [url=http://boiler-repairs-sydenham.co.uk]More info...[/url]
Energy
The source of heat for a boiler is combustion of any of several fuels, such as wood, coal, oil, or gas. Electric vapor boilers use level of resistance- or immersion-type heating system elements. Nuclear fission is utilized as a heat source for generating steam also, either straight (BWR) or, in most cases, in specialised heat exchangers called "vapor generators" (PWR). High temperature recovery steam generators (HRSGs) use heat rejected from other procedures such as gas turbine.

Boiler efficiency
there are two solutions to gauge the boiler efficiency 1) direct method 2) indirect method

Direct method -direct method of boiler efficiency test is more useful or more common

boiler efficiency =Q*((Hg-Hf)/q)*(GCV *100 ) Q =Total steam movement Hg= Enthalpy of saturated vapor in k cal/kg Hf =Enthalpy of feed drinking water in kcal/kg q= quantity of gas use in kg/hr GCV =gross calorific value in kcal/kg like pet coke (8200 kcal/KG)

indirect method -to measure the boiler efficiency in indirect method, we need a following parameter like

Ultimate analysis of gas (H2,S2,S,C moisture constraint, ash constraint)
percentage of O2 or CO2 at flue gas
flue gas temperature at outlet
ambient temperature in deg c and humidity of air in kg/kg
GCV of energy in kcal/kg
ash percentage in combustible fuel
GCV of ash in kcal/kg
Configurations
Boilers can be classified into the following configurations:

Container boiler or Haycock boiler/Haystack boiler: a primitive "kettle" where a fire heats a partially filled drinking water box from below. 18th century Haycock boilers generally produced and stored large quantities of very low-pressure vapor, barely above that of the atmosphere often. These could burn wood or most often, coal. Efficiency was very low.
Flued boiler with one or two large flues-an early type or forerunner of fire-tube boiler.

Diagram of a fire-tube boiler
Fire-tube boiler: Here, drinking water partially fills a boiler barrel with a little volume still left above to accommodate the vapor (steam space). This is the kind of boiler used in almost all steam locomotives. Heat source is inside a furnace or firebox that has to be held completely surrounded by water in order to keep the temp of the heating surface below the boiling point. The furnace can be situated at one end of the fire-tube which lengthens the path of the hot gases, thus augmenting the heating system surface which can be further increased by causing the gases invert direction through another parallel pipe or a lot of money of multiple tubes (two-pass or return flue boiler); alternatively the gases may be taken along the sides and then under the boiler through flues (3-pass boiler). In case there is a locomotive-type boiler, a boiler barrel extends from the firebox and the hot gases go through a lot of money of fire pipes inside the barrel which greatly escalates the heating surface in comparison to a single pipe and further improves heat transfer. Fire-tube boilers have a comparatively low rate of vapor production usually, but high steam storage capacity. Fire-tube boilers burn off solid fuels mainly, but are readily adaptable to those of the gas or water variety.

Diagram of a water-tube boiler.
Water-tube boiler: In this kind, pipes filled with water are arranged inside a furnace in a genuine variety of possible configurations. The water pipes connect large drums Often, the lower ones made up of water and top of the ones steam and drinking water; in other cases, like a mono-tube boiler, drinking water is circulated by a pump through a succession of coils. This kind gives high vapor creation rates generally, but less storage space capacity than the above mentioned. Water pipe boilers can be designed to exploit any heat source and are generally preferred in high-pressure applications because the high-pressure water/vapor is included within small size pipes which can withstand the pressure with a thinner wall structure.
Flash boiler: A flash boiler is a specialized kind of water-tube boiler where pipes are close collectively and drinking water is pumped through them. A flash boiler differs from the type of mono-tube vapor generator in which the tube is permanently filled with water. Super fast boiler, the tube is held so hot that water feed is quickly flashed into steam and superheated. Flash boilers had some use in cars in the 19th century which use continued in to the early 20th century. .

1950s design vapor locomotive boiler, from a Victorian Railways J class
Fire-tube boiler with Water-tube firebox. Sometimes the two above types have been mixed in the following manner: the firebox consists of an assembly of water pipes, called thermic siphons. The gases go through a typical firetube boiler then. Water-tube fireboxes were installed in many Hungarian locomotives,[citation needed] but have met with little success in other countries.
Sectional boiler. In a solid iron sectional boiler, sometimes called a "pork chop boiler" the water is contained inside cast iron areas.[citation needed] These sections are assembled on site to make the finished boiler.
Safety
See also: Boiler explosion
To define and secure boilers safely, some professional specialized organizations like the American Culture of Mechanical Engineers (ASME) develop standards and regulation codes. For example, the ASME Boiler and Pressure Vessel Code is a typical providing a wide range of guidelines and directives to ensure compliance of the boilers and other pressure vessels with security, design and security standards.[5]

Historically, boilers were a way to obtain many serious injuries and property destruction as a consequence to badly understood engineering principles. Thin and brittle metal shells can rupture, while welded or riveted seams could start poorly, leading to a violent eruption of the pressurized vapor. When water is changed into steam it expands to over 1,000 times its original quantity and travels down steam pipes at over 100 kilometres per hour. Because of this, steam is a superb way of moving energy and temperature around a niche site from a central boiler house to where it is necessary, but with no right boiler feed water treatment, a steam-raising seed are affected from scale corrosion and formation. At best, this increases energy costs and can lead to poor quality vapor, reduced efficiency, shorter vegetation and unreliable procedure. At worst, it can lead to catastrophic reduction and failing of life. Collapsed or dislodged boiler pipes can also squirt scalding-hot vapor and smoke out of the air intake and firing chute, injuring the firemen who insert the coal into the fireplace chamber. Extremely large boilers providing a huge selection of horsepower to use factories can potentially demolish entire buildings.[6]

A boiler that has a loss of give food to water and is permitted to boil dry out can be hugely dangerous. If supply drinking water is sent into the unfilled boiler then, the tiny cascade of inbound water instantly boils on connection with the superheated metal shell and leads to a violent explosion that can't be controlled even by safety vapor valves. Draining of the boiler can also happen if a leak occurs in the steam source lines that is bigger than the make-up drinking water source could replace. The Hartford Loop was created in 1919 by the Hartford Vapor Boiler and Insurance Company as a method to assist in preventing this problem from happening, and thus reduce their insurance claims.[7][8]

Superheated steam boiler

A superheated boiler on a steam locomotive.
Main article: Superheater
Most boilers produce vapor to be utilized at saturation temperature; that is, saturated steam. Superheated steam boilers vaporize water and further heat up the steam in a superheater then. This provides steam at much higher heat range, but can reduce the overall thermal efficiency of the vapor generating seed because the bigger vapor heat range takes a higher flue gas exhaust temp.[citation needed] There are several ways to circumvent this problem, by giving an economizer that heats the give food to water typically, a combustion air heater in the hot flue gas exhaust route, or both. You will find advantages to superheated vapor that may, and will often, increase overall efficiency of both vapor generation and its utilization: increases in input heat to a turbine should outweigh any cost in additional boiler problem and expense. There can also be practical restrictions in using moist vapor, as entrained condensation droplets will harm turbine blades.

Superheated steam presents unique safety concerns because, if any operational system component fails and allows steam to flee, the temperature and pressure can cause serious, instantaneous injury to anyone in its path. Since the escaping steam will be completely superheated vapor, detection can be difficult, although the intense heat and sound from such a leak obviously indicates its presence.

Superheater procedure is similar to that of the coils on an air conditioning unit, although for a different purpose. The vapor piping is directed through the flue gas route in the boiler furnace. The temperatures in this area is between 1 typically,300 and 1,600 °C (2,372 and 2,912 °F). Some superheaters are glowing type; that is, they absorb high temperature by radiation. Others are convection type, absorbing heat from a liquid. Some are a mixture of the two types. Through either method, the extreme heat in the flue gas path will heat the superheater steam piping and the steam within also. While the temp of the vapor in the superheater increases, the pressure of the vapor does not and the pressure remains the same as that of the boiler.[9] Almost all steam superheater system designs remove droplets entrained in the steam to avoid damage to the turbine blading and associated piping.

Supercritical steam generator

Boiler for a charged power plant.
Main article: Supercritical steam generator
Supercritical steam generators are used for the production of electric power frequently. They operate at supercritical pressure. As opposed to a "subcritical boiler", a supercritical steam generator operates at such a high pressure (over 3,200 psi or 22 MPa) that the physical turbulence that characterizes boiling ceases to occur; the liquid is neither liquid nor gas but a super-critical fluid. There is absolutely no generation of steam bubbles within the water, because the pressure is above the critical pressure point at which vapor bubbles can develop. As the liquid expands through the turbine levels, its thermodynamic condition drops below the critical point as it can work turning the turbine which turns the electrical generator from which power is eventually extracted. The liquid at that time may be a mix of vapor and liquid droplets as it passes into the condenser. This leads to somewhat less gas use and for that reason less greenhouse gas creation. The term "boiler" should not be used for a supercritical pressure steam generator, as no "boiling" occurs in this product.
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Accessories
Boiler accessories and fittings
Pressuretrols to control the vapor pressure in the boiler. Boilers generally have two or three 3 pressuretrols: a manual-reset pressuretrol, which functions as a safety by setting the top limit of steam pressure, the operating pressuretrol, which settings when the boiler fires to maintain pressure, as well as for boilers equipped with a modulating burner, a modulating pressuretrol which settings the amount of fire.
Safety valve: It is used to relieve pressure and stop possible explosion of the boiler.
Water level indications: They show the operator the level of fluid in the boiler, also known as a view glass, water measure or drinking water column.
Bottom blowdown valves: They offer a way for removing solid particulates that condense and lay on underneath of a boiler. As the name suggests, this valve is usually located on the bottom of the boiler, and is occasionally opened to use the pressure in the boiler to push these particulates out.
Continuous blowdown valve: This allows a small quantity of water to escape continuously. Its purpose is to avoid the water in the boiler becoming saturated with dissolved salts. Saturation would business lead to foaming and cause water droplets to be transported over with the vapor - a disorder known as priming. Blowdown is often used to monitor the chemistry of the boiler water also.
Trycock: a type of valve that is often use to manually check a liquid level in a container. Most commonly found on a drinking water boiler.
Flash container: High-pressure blowdown enters this vessel where in fact the vapor can 'flash' safely and be used in a low-pressure system or be vented to atmosphere as the ambient pressure blowdown flows to drain.
Automatic blowdown/constant heat recovery system: This system allows the boiler to blowdown only when makeup water is moving to the boiler, thereby transferring the utmost amount of heat possible from the blowdown to the makeup water. No flash tank is normally needed as the blowdown discharged is near to the temperature of the makeup water.
Hand holes: They are metal plates installed in openings in "header" to permit for inspections & installation of tubes and inspection of internal surfaces.
Steam drum internals, a series of display screen, scrubber & cans (cyclone separators).
Low-water cutoff: It is a mechanical means (usually a float switch) that can be used to turn off the burner or shut off gasoline to the boiler to prevent it from jogging once the drinking water runs below a certain point. If a boiler is "dry-fired" (burned without water in it) it can cause rupture or catastrophic failing.
Surface blowdown range: It provides a means for removing foam or other lightweight non-condensible chemicals that tend to float on top of water inside the boiler.
Circulating pump: It is designed to circulate drinking water back again to the boiler after they have expelled a few of its heat.
Feedwater check valve or clack valve: A non-return stop valve in the feedwater collection. This may be fitted to the comparative side of the boiler, below water level just, or to the very best of the boiler.[10]
Top feed: In this design for feedwater injection, the water is fed to the very best of the boiler. This can reduce boiler exhaustion triggered by thermal stress. By spraying the feedwater over some trays water is quickly heated which can reduce limescale.
Desuperheater tubes or bundles: A series of tubes or bundles of pipes in the water drum or the steam drum designed to cool superheated steam, in order to supply auxiliary equipment that does not need, or may be damaged by, dry out steam.
Chemical substance injection line: A link with add chemicals for controlling feedwater pH.
Steam accessories
Main vapor stop valve:
Steam traps:
Main vapor stop/check valve: It is used on multiple boiler installations.
Combustion accessories
Gasoline oil system:energy oil heaters
Gas system:
Coal system:
Soot blower
Other essential items
Pressure gauges:
Feed pumps:
Fusible plug:
Inspectors test pressure measure attachment:
Name dish:
Registration plate:

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